《Presentation1-GE公司PP长玻纤》.ppt

What is Verton* Verton* Process Overview Automotive TRW, Pretentioner Housing - Verton RF-700-12 EM Verton Mirror Components Verton* Running Board Honda Civic Shifter Base Verton MFX-7008 HS Pedal Block Verton MFX 700-10 HS Chrysler LH Sunroof beam Verton* MFX-700-10 HS Fuel Rail, Verton* RF-7007 EM HS BK9-001 Surface finish – fuel flow areas and seal surfaces Fuel resistance / permeation resistance Dimensional stability Cost reduction vs. GF/PPS Impact improvement vs. GF/PPS Honda Minivan Armrest Verton* MFX-7008 HS High strength and stiffness Cost / performance balance Weight reduction Reduction of secondary operations with metal Verton* Long Fiber Fiber length retention provides skeletal matrix Critical to high impact/modulus relationship Standard pellet length = 11mm Typical fiber lengths in molded parts = 1.5mm+ Highest Strength, Best Metal Replacement Option Non dispersed Long Fiber Pellet Dispersed Short Fiber Pellet Dispersed Verton Long Fiber Pellet This is burnout sample Polymer Mix Glass Creels Pultrusion Block Wet Bath Puller Pelletizer Finishing/ Packaging 2003 Mazda 6 Door Front-End Module Verton? MFX Long Glass Fiber Polypropylene A First in North America! Verton? MFX provides unbeatable combination of impact and strength in an ultralight structural material Key CTQs: Must resist cracking/failure during detonation Robust pellet to handle conveying Cost reduce die cast aluminum Global product consistency 100,000 1,000,000 Avg max tool life 71 16 Flex. Mod. (GPa) 324 230 TS MPa 2.74 1.70 SpG Alum 380 RF-700-12 EM Benefits vs. Die Cast Metals Reduction of secondary machining Part consolidation Weight reduction Thermal insulation/sound dampening Corrosion resistance Design freedom Proper rib design required to meet Al properties high stiffness good fibration damping behaviour low creep (mirror is screwed on using no insert) aesthetic surface finish (textured surface for mirr