变速器壳体加工工艺设计及组合钻床的设计说明书.doc
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目 录
摘 要 III
ABSTRACT IV
1前 言 1
1.1背景和意义: 1
2加工工艺的设计 2
2.1变速器壳体的结构分析 3
2.2零件的技术要求 4
2.3变速器壳体的设计要求 4
3工艺规程的制定 5
3.1变速器壳体材料及毛坯 5
3.2定位基准的选择 6
4工艺路线的拟定 6
4.1毛坯加工余量的确定及工序尺寸的确定 8
5 专用机床的设计 8
5.1组合机床结构方案的确定 8
5.2组合机床配置的选择 9
5.3被加工零件的工序图 10
5.4零件的加工示意图 12
6 合机床联系尺寸图的绘制 20
6.1机床装料高度的确定 21
6.2选用动力部件 21
6.2.1滑台的选用 21
6.2.2动力箱的选用 22
6.2.3确定导向装置的尺寸 23
6.3中间轮廓尺寸的确定 24
7结 论 25
参考文献 26
谢 辞 27
摘 要
本次设计的主要内容是变速器壳体加工工艺及组合钻床的设计,加工工艺对机械产品的质量好坏起着举足轻重的作用,如果在加工一个产品的时候工艺编的不够合理直接会影响产品的质量,同时也会使产品的生产率受到很大的限制,所以加工工艺对于机械产品的影响是不言而喻的,特别是对于加工精度很高的零件而言,设备的先进与否和工艺都是非常重要的。组合机床是由一些通用部件和专用部件组成的为了使设计的组合机床既能满足预期的性能要求,又要做到配置上的均匀合理,符合多快好省的精神,所以必须对所设计的组合机床各个部件之间的关系进行全面的分析研究,特别是其中重要的几步:机床装料高度的确定;机床通用部件的选择。最后对自己做的设计进行了进行了全面的总结,使自己的知识得到了融会贯通,受益匪浅。
关键字:钻削;工艺;性能;部件;精确度
ABSTRACT
The design of transmission are the main contents of the shell processing technology design and composition of the drilling machine. Processing on the quality of the product quality of machinery play a decisive role. If a product in the processing time for the lack of reasonable directly affect the quality of the products. At the same time the productivity of products will also be greatly restricted, so processing technology for the impact of mechanical products is self-evident, Especially for high precision machining of parts, equipment and advanced technology are not very important Machine tools by some combination of common parts and components for the design in order to make the combination of machine tools meet the expected performance requirements. Have to be configured on the uniform and reasonable, in line with the spirit of commerical and convenience, it must be designed by a combination of various machine components of the relationship between a comprehensive analysis and study.
In particular the important steps are the determination of a high degree of loading machine , universal machine parts choice
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