学士学位论文___底座零件工艺工装设计及cadcam.doc
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摘 要
本论文的题目是底座零件工艺工装设计及CAD/CAM,题目来源于锦州双菱精密铸造有限公司。根据该公司的生产能力和设备情况,设计完成了零件的熔模模具、零件的工艺规程及典型专用夹具。在此基础上,基于CAD/CAM技术,完成了夹具的机构仿真。
论文在介绍了熔模铸造、机械加工工艺规程制定总过程、模具CAD/CAM及其优势的基础上,详细的叙述了熔模模具设计、工艺规程设计及机床夹具设计内容及方法。其中模具设计主要有零件毛坯的三维造型设计,模具的分型面设计,模具的开模干涉分析,浇注系统、定位及锁紧机构的设计;工艺规程设计包括加工方法的选择,定位和夹紧方式的选择,机床和刀具的选择,切削用量的计算和工艺路线的制定;而夹具设计则解决了定位误差和夹紧力等问题的分析。
最后,论文介绍了工件装夹机构的仿真。包括机床和刀具选择,切削参数的设定,加工过程的仿真和主轴运动速度的分析等内容。
综上,本论文以零件工艺工装设计理论为依据,进行了底座零件的熔模模具和工艺工装设计及CAD/CAM技术的实际应用。
关键词:三维实体模型;熔模模具;工艺;夹具;机构仿真
Abstract
The topic of this graduation design is the design of processing planning,tooling devices and CAD/CAM for installation seat(6422635), which comes from Wuxi Impro (China) Co, LTD.According to the companys production capability and equipment cases, the designer has completed the investment mould of parts, the process planning of parts and special fixture. On this basis, based on CAD / CAM technology, the designer has completed the machanisms simulation of fixture.
On the basis of introducing investment mould, process planning, and mould CAD/CAM as well as its advantage, the thesis describes design contents and methods of the investment mould design, process planning and special fixture in detail. Thereinto, mold design mainly has three-dimensional design of solid parts, the mold parting surface design, mold tooling interference analysis, and the design of gating system, positioning and fastening device mechanism. The process planning design contains selection of the process, positioning and fastening device ways, machine tools and tools, the computation of cutting dosages and the formulation of process route. Moreover, fixture design solves the problems such as the positioning error analysis and clamping force analysis, and so on.
Finally, the thesis introduces the machanisms simulation of fixture, which includes the machine tools and tools selection, cutting parameters settings, process simulation and analysis of the spindle speed, etc.
In a word, basing on process planning and tooling dev
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