年产45万吨双胶纸造纸车间初步设计本科毕业设计.doc
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摘 要
主要进行了年产45万吨(70g/m2)胶版纸造纸车间的初步设计。设计的内容包括工艺论证、设备论证、一些关键设备的选型计算,浆水平衡计算。绘制完成工艺流程图、车间平面布置图和厂房立面图。
设计中采用了voith-ditifomer夹网纸机,设计车速为2000m/min,幅宽为9770mm。
造纸车间采用了两层布置方式。浆料配比采用了20%BCTMP、70%阔叶浆和10%针叶浆三种原料进行抄造。打浆设备有锥形磨浆机和盘磨机。还使用了HYDROMIX高浓混合设备。 采用了AKD中性施胶和表面施胶(MSP),AKD用量为0.16%—0.25%;表面施胶剂用量为0.002%-0.003% ;加填物GCC用量为15%;助留剂CPAM和膨润土添加量分别为300ppm和3000ppm等。
关键词:双胶纸 造纸车间 工艺平衡计算 车间平面布置
Abstract
Mainly has carried on the annual output of 450000 tons (70 g/m2) for preliminary design of offset paper papermaking workshop. Design content including technology demonstration demonstration, some key equipment selection, equipment, water balance calculation. Mapped process flow diagram, workshop floor plan and elevation.
Voith is adopted in design - ditifomer net machine, the design speed of 2000 m/min, width is 9770 mm.
Papermaking workshop uses two layers of arrangement. Ratio of slurry used 20% BCTMP, 70% 10% of the hardwood pulp and softwood pulp three kinds of raw materials to manufacture paper with pulp. Beating equipment have tapered pulping machine and plate mill. Also used the HYDROMIX high consistency mixing equipment. Adopted the AKD neutral sizing and surface sizing (MSP), dosage of AKD was 0.16% - 0.25%; Surface sizing agent is 0.002% - 0.003%; Loading content GCC dosage is 15%; CPAM retention agent and bentonite added quantity to 300 parts per million and 3000 PPM, respectively.
Keywords: ShuangJiaoPaper papermaking workshop process balance calculation workshop layout
目 录
1.总论 8
1.1设计范围 8
1.2设计指导思想 8
2.工艺论证 9
2.1技术指标要求 9
2.2国内外双胶纸的情况 10
2.3原料选择及其配比 13
2.4 打浆工艺 14
2.5造 纸 助 剂 18
2.5.1施胶剂的选择 18
2.5.2干强剂的选择 20
2.5.3助留剂的选择 22
2.5.4填料的选择 24
2.5.5调色剂的选择 25
2.5.6消泡剂 26
2.5.7防腐杀菌剂 27
2.5.8湿部化学品添加工艺 27
2.6供浆系统 28
2.6.1浆料混合 29
2.6.2浆料贮存 29
2.6.3冲浆稀释 29
2.6.4浆料净化筛选 30
2.6.5流送上网 31
2.7白水流程论证 32
2.8损纸的处理 34
2.9 蒸汽流程 35
2.10表面施胶 38
3.设备选型论证 41
3.1打浆设备论证 41
3.2供浆系统设备论证 43
3.3 流浆箱论证 47
3.4 压榨设备论证 48
3.5
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