超声波焊接结构设计.ppt

焊接结构PART1

1.超声焊接结构PART2

120°01°02°03°04焊接筋的角度

超声焊接结构基本型WW64W4W8BasicEnergyDirector

超声焊接结构阶梯型1.50.50.050.5(0.5)60°StepJoint

超声焊接结构阶梯型BeforeAfterChiselenergydirector45o0.015to0.019”tall(0.4to0.5mm)0.060”(1.50mm)W8+0.010”to0.025”(0.25to0.64mm)ChiselEdge

超声焊接结构阶梯型0.80.370.030.4(0.5)45°StepJoint

01020304050607阶梯型401703StepJoint20(0.30)超声焊接结构

超声焊接结构阶梯型0.13～0.29 75μm0.30～0.44 115μm0.45以上 150μm焊接筋高火花纹凹火花纹EnergyDirectorwith

OpposingTexturedSurface

超声焊接结构ContinuousCriss-Cross

EnergyDirector齿型阶梯型齿型高度约焊接筋的60%

榫槽型01002503604005706(0.7)07角度3～5°08TongueGroove09超声焊接结构

超声焊接结构剪切型45°2.00.8以上0.050.4MaximumPartDimensionInterferenceperSide(Range)PartDimensionToleranceLessthan0.75”(18mm)0.008”to0.012”(0.2to0.3mm)+0.001”(+0.025mm)0.75”to1.50”(18-35mm)0.012”to0.016”(0.3to0.4mm)+0.002”(+0.050mm)Greaterthan1.50”(35mm)0.016”to0.020”(0.4to0.5mm)+0.003”(+0.075mm)ShearJoint

超声焊接结构剪切型0.80.80.40.03ShearJoint

0102030405060708剪切hearJoint超声焊接结构

超声铆接结构基本型BeforeAfterD=StuddiameterHorn2D0.5D1.6DStandardProfileDD/2RADDD2

超声铆接结构低矮型BeforeAfterD=StuddiameterHorn0.6D1.5D0.25DLowProfileStakeD0.75DD/2D2

超声铆接结构半圆型铆接BeforeAfterD=Studdiameter2.1D0.5DDD1-52D0.5DDomeStake

超声铆接结构中空型铆接BeforeAfterD=Studdiameter1.5D0.25DHollowStakeD2D1D2=D1/2

超声铆接结构高压型铆接BeforeAfterHighPressureStake2DD0.3-0.5DD0.590°KnurledStakeHighPressureStake

点焊1T25T35T43T5SpotWelding6超声铆接结构

超声嵌插结构嵌插DD+0.030D+0.015D-0.045D=1/4以下－1000WD=1/2以下－2000W塑件金属螺钉(D1)(D2)Insertion

超声嵌插尺寸MetricthreadLengthofbushinginmmDiameterD1InmmD2Insertionholeinmm(rec.value)ThreadedbushM35.83.94.74.0M48.25.56.35.6M59.56.37.16.4M612.77.98.78.0M812.79.510.29.6D2D1

超声嵌插尺寸MetricthreadLengt