电源线注塑流程.doc

Title 标题 1.1 Moulding 注塑 2.0 Purpose目的 This document defines the method for moulding. 该文件定义了注塑的方法 3.0 Scope 范围 This OI shall apply to all moulding processes within Volex Asia. 该OI适用于豪利士亚洲所有注塑工艺 4.0 Reference 参考文件 OP-ENG-009 Process Control 过程控制 OP-QA-013 In process inspection 流程检查 OP-PD-002-FM002 Route card 流程卡 Production drawing 生产图纸 Workmanship Standards 外观标准 5.0 Definition 定义 5.1 OI: Operation Instruction 作业指引 5.2 IQC: In-coming Quality Control 来料品质控制 5.3 IPQC: In-process Quality Control 过程品质控制 6.0 Equipment 设备 Moulding machines 注塑机 Mould 模具 7.0 Safety Precaution 安全防范 Safety covers must be in placed. 安全罩必须盖好 Dual safety switch is operating, never operate when only single switch is able to operate the machine. 双重安全开关必须正常方可操作,注塑机.仅单个安全开关绝不能操作 The sensors are in place. 安全电眼应在适当位置 并正常工作 8.0 Responsibilities and Authorities 职责和权限 Only qualified operator shall operate the machine. Operator shall perform per paragraph 9.0. 只有培训合格的员工才可操作机器,操作员工须按照9.0进行 Production supervisor / line leader shall ensure that the procedure is followed and route card is properly filled and attached.生产主管/拉长须保证操作员按程序操作,并完整填写流程单 IPQC shall inspect per OP-QA-013. IPQC须依照OP-QA-013进行检查 The technician shall be responsible for setting up the moulding machine. 技术员对注塑机的设置负责 9.0Procedure 程序 9.1 Production drawing for the part to be processed must be available. 生产前,必须取得相应的生产图纸 9.2 Before production WIP operator shall ensure, 生产前,WIP员工应确保, 9.2.1 PVC shall be prepared based on BOM. 根据BOM准备好胶料. 9.2.2 Cut off the cotton thread knot with a suitable tool (e.g. scissor) before drawing out the cotton thread. The cotton thread must be cleaned out from the production line in time.拆开PVC袋之前用剪刀剪掉 棉线头,然后拉掉棉线,所有棉线必须及时从流程上清理干净. 9.2.3 Check the inside of the PVC bag for any impurities before pouring the PVC into the plastic container. 检查PVC袋中是否有任何杂物,然后将PVC倒入胶料桶中. 9.2.4 Take IQC Passed la